OPEL
CORSA PETROL VERSION to OPEL CORSA BATTERY ELECTRIC VERSION Opel Corsa
Unlike a traditional gasoline-powered car, the my Opel Coorsa
doesn't contain hundreds of moving parts. It's powered by just four main systems:
- The Energy Storage System (ESS)
- The Power Electronics Module (PEM)
- An electric motor
- A sequential manual 5 speed transmission
In place of an internal combustion engine, my Opel Corsa has
an AC Permanent Magnet synchronous electric motor and are now very popular in a wide variety of industrial applications. A large
majority of them are constructed with the permanent magnets mounted on the periphery of
the rotor core. When permanent magnets are buried inside the rotor core rather than bonded
on the rotor surface, the motor not only provides mechanical ruggedness but also opens a
possibility of increasing its torque capability. By designing a rotor magnetic circuit
such that the inductance varies as a function of rotor angle, the reluctance torque can be
produced in addition to the mutual reaction torque of synchronous motors. It is now very
popular in industrial and military applications by providing high power density and high
efficiency compared to other types of motors.
The wheels get drive torque supplied by an AC 3 phase Permanent Magnet synchronous electric motor with output power 22
kW.
In place of a bottom of load spacea there is 9 lead
acid batteries -- the Energy Storage System (ESS) . They weigh about
200kg in total.
The Power Electronics Module (PEM) is
Siemens Simovert 6SV1 long inverter with
output power 100kW. Power inverter that converts DC power to AC power.
Estimated maximum speed at flat road in fifth
speed is over 100km/h, electric motor is capable to make 6.000 rpm in minute.
Braking torque is produced by simply shorting the motor leads
inside inverter.
PROTOTYPE DEVELOPMENT IN SARAJEVO, BOSNIA AND
HERZEGOVINA
HAPCEV Project is
focused to convert the gasoline and diesel fueled vehicles to run on clean
electric power which does not pollute the air essential for our lives.
Development of a proof-of-concept for ac electric motor,
controller, battery pack and charging system with the goal of determining the feasibility
of a marketable line of ELEKTROAUTO products. This project represents the most significant
portion of driving by use of pure electric energy, in terms of investment, risks,
challenges, and possible gains.
"NOTHING IS IMPOSSIBLE, EXCEPT THAT THE STATE OF YOUR
MIND MAKES IT SO"
Tests shows that using electric car, is six time
cheaper for use and maintenance then when you use car with petrol or diesel engine.
Dramatic redesigns of cars will be possible when the engine
compartment and the space occupied by the current driveline will no longer be necessary.
Eliminating the internal combustion engine from cars will reduce vehicle pollution to ZERO.
CONTACT
WITH RUDOLF BOSCHNJAK |
BEV 2 BOSCHNJAK ELECTRIC VEHICLE



To integrate the complex power electronics in
the Corsa engine space with its electric motor, transmission and batteries,

Opel Corsa A adapter plates as completely new
design.

Opel Corsa A engine space with electric motor and
transmission.


Opel Corsa A inverter space with distribution box.

Opel Corsa A inverter with fuse distribution box.

BEV drive system using Simovert 6SV1 long inverter
|
OPEL
CORSA BENZIN VERZIJA na OPEL CORSA BATERIJSKA ELEKTRIČNA VERZIJA Opel Corsa
Benzinski motor automobil sadrži stotine pokretnih djelova.
Moj Opel Corsa kompletan sistem sadži četri glavna dijela:
- Energy Storage System (ESS)
- Power Electronics Module (PEM)
- trofazni električni motor
- originalni ručni mjenjač sa pet brzina
Na mjestu benzinskog motora, moj Opel Corsa ima izmjenični
Permanent Magnet sinhroni električni
motor.
Točkovi ovog automobila se pokreću preko ručnog mjenjača
sa 5 brzina, standardnim kvačilom i sve to sa trofaznim izmjeničnim električnim motorom
izlazne snage 22 kW
Na dnu prostora za teret ima 9 baterije-akumulatori,
svaka baterija je napona 12 volti i spojene su u seriju u kojima je uskladištena
jednosmjerna električna energija - the Energy Storage System (ESS).
Ukupna težina ovih baterije je oko 200kg.
Power Electronics Module (PEM) je Siemens
Simovert 6SV1 dugi inverter izlazne snage 100kW, koji pretvara jednosmjernu struju u
izmjeničnu struju.
Maksimalna brzina u petoj brzni na ravnom putu je preko
100km/h, a broj obrtaja električnog motora je do 6.000 obrtaja u minuti.
RAZVOJ PROTOTIPA U SARAJEVU, BOSNA I
HERCEGOVINA
HAPCEV Projekt je fokusiran da prepravi vozila sa benzinskim ili dizel
motorom da rade na čistu električnu energijue bez zagadjena zraka-vazduha koji trebamo
za disanje.
Razvoj i dokazivanje koncepta automobila sa naizmjeničnim
električnim motorom, kontrolorom, baterijskim sistemom i načinom punjenja baterija sa
ciljem testiranja pouzdanosti proizvoda i moguće prodaje ELEKTROAUTO proizvoda. Ovaj
projekt predstavlja najprepoznatljiviji dio a to je vožnja automobila bez upotrebe
fosilih goriva koristeći čistu električnu energiju, kroz investicije, rizik, izazove i
mogući dobitak.
"NIŠTA NIJE NEMOGUĆE, OSIM DA STANJE TVOG UMA MOŽE
SVE NAPRAVIT"
Testiranje je pokazalo da je električni automobil, šest
puta jefitniji za korišćenje i održavanje nego automobil sa dizel motorom.
Dramatično se mjenja izgled automobila kada se
izvadi benzinski ili dizel motor i izduvni sistem, rezervor za gorivo, hladnjak jer to
više nije potrebno. Eliminisanjem motora sa unutrašnjim sgorijevanjem iz automobila
zagadjenje zraka-vazduha
se smanjuje na NULU.
KONTAKT
SA RUDOLF BOŠNJAK |
|
 Opel Corsa A engine space from below with SIEMENS three-phase alternating current synchronous motor with
permanent magnet excitation - water cooled motor and
transmission.
Opel Corsa A electric motor
1. Three-phase permanent magnet
synchronous motor with water cooling
Typ:1FV 5104-6WS09-Z
Electrical characteristics:
Windings: WS09
Nominal operating point (S2-60
min): (coolant temperature 55 ° C, coolant flow 8 l / min)
Battery voltage> 96 V
Power rating: 17.5 kW
Rated speed: 2250 min
Rated torque: 75 Nm 7.5%
Rated current, block peak value:
400 A
Maximum torque at 2250 min: 75 Nm
Stress time (S2): 60 min
Battery voltage> 96 V
Maximum current, block peak value:
400 A
Maximum operating speed: 6000 rpm
Spin speed: 8000 rpm
Temperature class F according to
VDE 0530-1
2. Power section
Input voltage range: 65 V - 160 V
DC
Voltage Resolution: 155 V DC + /
-5%
Input current, max: 280 A DC
Output current, max. Peak value: 400 A
DESCRIPTION
|
|
Owner |
Rudolf Bosnjak |
Location |
Sarajevo, Bosnia and Herzegovina |
|
|
SPECIFICATION |
PETROL |
Vehicle |
1988 Opel Corsa |
Petrol
Motor |
1.2 liter |
Drivetrain |
Manual gear box with 5 speed. |
|
Standard clutch system |
Speed
petrol engine |
130 - 140km/h |
Range
petrol engine |
500 - 600km, full tank Super petrol |
|
|
SPECIFICATION |
ELECTRIC |
1.
Electric motor |
3-Phase AC
Model 1FV5104-6WS09-Z
Brand: Siemens, Germany.
Power: 22kW
Torque:69Nm
Horse Power: 30
|

|
Drivetrain |
Manual gear box with 5 speed. |
Controller |
Siemens Simovert 6SV1 long inverter
Output power 100kW. |
Opel
Corsa power drive system on test bench ready for fitting in Opel Corsa engine space.
|
System
Voltage |
100 Volts |
System
Current |
100A minimum |
System
Current options |
200A minimum or 250A or 300A |
Battery
option test done with |
9 old
lead acid batteries |
Battery
option |
Lithium
Iron Phosphate (LiFePO4) |
BMS option |
BMS - Battery
Management System |
Charger
option |
Charger from home
plug 220V |
Seating
Capacity |
2 or 4 adults |
Speed
electric motor |
expecting minimum 100km/h flat road. |
Acceleration
0 - 100km/h |
|
Range
electric motor |
|
Conversion
cost |
? Euro or US$ |
Conversion
Time |
Start in October 2008 |
|
Finish in August 2009 |

Opel Corsa A. load space with 9 lead acid battery, each
12 volt. |
|